Vacuum production technology case success story

In modern manufacturing, automation and innovative technologies have become keys to success.

Customer situation analysis:

The client is an industry-leading meat processing company that has a long history of providing high-quality, fresh meat products.

However, they face challenges in terms of food packaging purity and production efficiency:

1. Fresh meat needs to maintain a very low oxygen concentration during the packaging and manufacturing process to ensure that bacteria will not breed. However, the vacuum purity of their current vacuum machines is not high, and customers often report that the products have deteriorated and become moldy.

2. The factory is a small and medium-sized manufacturer. It originally had 20-30 workers in the workshop. It uses a semi-automatic vacuum method, which is relatively inefficient and consumes manpower and material resources. Its daily production capacity is 15,000 packages.

The beginning of technological innovation:

The shelf life of food is limited, and traditional packaging and production methods can no longer meet the growing market demand. Hualian decided to find an innovative solution to improve our production efficiency and product quality. We turned to vacuum line technology, a decision that quickly changed our manufacturing process. We not only improved the speed of the entire line, but also created an independent closed space in each single machine to replace the gas in the package, ensuring a higher gas replacement concentration and a gas replacement rate of more than 99.5%.

Implementation and benefits:

Improved production efficiency: After the introduction of vacuum production line technology, the number of workers in the workshop was reduced from the original 30-50 to a few people. The production capacity is 50,000 packages a day in the same working time, which greatly improved the production efficiency.

Extend the shelf life of food: Hualian's exclusive vacuum packaging technology can effectively extend the shelf life of food, reduce food waste, and also increase the shelf life of the product.

Improve product quality: By reducing oxygen exposure, vacuum packaging technology helps maintain the freshness, taste and nutritional value of food, making products more popular in the market.

Cost Savings: Although the initial investment is large, over time, vacuum production line technology saves the company a lot of costs. The use of packaging materials is reduced, labor costs are reduced, and food loss is reduced.

Market share growth: By providing products with longer shelf life and higher quality, and quickly winning the trust of customers, it has achieved a competitive advantage in the market and its market share continues to grow.

The key to success:

The key to Hualian's ability to successfully solve customers' problems lies in the determination and vision of our technical team. They actively seek innovative solutions, invest in the latest technology, and provide training to their employees to ensure they are proficient in new production processes.

In conclusion:

Vacuum production line technology has brought great success to Hualian. This case shows that by adopting innovative manufacturing technologies, companies can achieve significant productivity improvements, quality improvements and cost savings to win in a highly competitive market.